Valve Gearbox

Reliable Valve Control: Optimize Performance with
Our Valve Gearboxes

Valve gearboxes provide manual or powered operation of valves in various industrial settings. Explore our robust and precise gearbox solutions for enhanced control and efficiency.

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Modular Design
Adaptable configurations for diverse valve types and mounting options.
High Torque Capacity
Handles demanding valve actuation requirements with ease.
Weatherproof Construction
Durable design for reliable outdoor performance.
Precise Positioning
Accurate valve control for optimized process regulation.
Low Maintenance
Robust design minimizes downtime and maintenance costs.
Wide Ratio Range
Customizable ratios for specific torque and speed requirements.

Comparing with others, JIMAI valve gearbox has below advantages:

1. Own Process: JIMAI independently processes the valve gearbox body, worm, gear, and input shaft to ensure adherence to high-quality standards.

2. Worm Treatment: All worm models endure nitriding treatment, which markedly enhances their hardness and wear resistance.

3. Position hole design: Unlike other valve gearboxes offered by suppliers, which feature only two position holes, the JIMAI valve gearbox is equipped with four position holes, each spaced at 90-degree intervals. This design significantly enhances connection stability.

4. Indicator type: JIMAI offers a visible degree scale indicator for options, allowing customers to plainly see the extent to which the valves are open or closed.

5. 3D file: JIMAI has the ability to provide 3D file of valve gearbox in all sizes, which can enhance the clients competition to win the project.

Explore Our Product
/JMG Series Rotary Valve Gearbox
JMG Series Rotary Valve Gearbox

Torque range: 260N.m to 150000Nm

Unit featuring high efficiency reduction

90° rotation (±5°)

Self-locking device that is stable

Weatherproof level: IP67 (optional: IP68)

/JMG Series Valve Gearbox With Reduction Unit
JMG Series Valve Gearbox With Reduction Unit

Torque range: 260N.m to 150000Nm

Unit featuring high efficiency reduction

90° rotation (±5°)

Self-locking device that is stable

Weatherproof level: IP67 (optional: IP68)

/JMG Series Rotary Valve Gearbox With Pipe Network
JMG Series Rotary Valve Gearbox With Pipe Network

Torque range: 260N.m to 150000Nm

Unit featuring high efficiency reduction

90° rotation (±5°)

Self-locking device that is stable

Weatherproof level: IP67 (optional: IP68)

/JMG Series Rotary Valve Gearbox With Electric Actuator
JMG Series Rotary Valve Gearbox With Electric Actuator

Torque range: 260N.m to 150000Nm

Unit featuring high efficiency reduction

90° rotation (±5°)

Self-locking device that is stable

Weatherproof level: IP67 (optional: IP68)

/JMG Series Rotary Valve Gearbox With Scale Indicator
JMG Series Rotary Valve Gearbox With Scale Indicator

Torque range: 260N.m to 150000Nm

Unit featuring high efficiency reduction

90° rotation (±5°)

Self-locking device that is stable

Weatherproof level: IP67 (optional: IP68)

6 Key Advantages You Can Count On
Rigorous Quality Assurance

Every actuator undergoes 100% factory pressure testing to guarantee top-tier pneumatic performance.

Exceptional Durability

Built for longevity with a lifespan of up to 1,000,000 operational cycles.

Global Standard Compliance

Meets international certifications including ISO5211, DIN3337, VDE3845, and NAMUR standards.

Premium Material Construction

Manufactured with ASTM5140 high-grade steel for superior hardness, wear resistance, and operational stability.

Comprehensive Industry Certifications

Holds ISO 9001, 14001, CE, ATEX, SIL, and IP ratings for guaranteed quality and safety.

Extended Warranty Protection

Backed by an industry-leading 18-month warranty for worry-free operation.

Material Integrity
Quality Materials, Superior Performance

We understand that the heart of any reliable actuator lies in the quality of its materials. That's why we carefully select and process materials such as high-strength aluminum alloys, stainless steel, and high-grade polymers, and use even more sophisticated manufacturing processes.

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Worm Gear: Cylinder Comparison

The left side is our heat-treated, and the right side is normal.

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In-house Production of Shafts
Dial is one of the critical components produced in-house, as the shaft is.
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Self-Locking Device: In-house Production of Pistons
Self-locking device is one of the critical components produced in-house, as the piston is.
Customization
Tailored Solutions for Your Unique Needs

One size doesn't always fit all. We understand that some applications require specific adaptations. That's why we offer a wide range of customization options to ensure our valve gearbox perfectly match your unique requirements.

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Sticky note logo can be customized
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Handwheel material customization, σs195 and SS316
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Color can be customized
Guide To Order The Valve Gearbox
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Mode of Operation

Selection Basis: Choose the appropriate valve gearbox type based on valve opening/closing frequency and installation location.

Common Types:

Standard Handwheel Type: For low-frequency operation.

Electrically Operated Type: For frequent operation or proportional control.

Valve Gearbox with Piping Network: For underground valves requiring long-distance control.

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Output Torque Range

Customer Provides Torque: Customer provides the valve torque with a safety factor for easy model selection.

Customer Provides Information: If the customer is unsure of the torque, they can provide valve type, seal material, and size for model selection.

Emphasis: Compare valve torque with safety factor against the gearbox's output torque.

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Shaft Connection

Verification Process: It's recommended to submit the valve drawing for verification.

Shaft Type: Can choose either square type or key type shaft.

Confirmation Steps: Provide drawing for a second inspection after verifying the connection size. Production begins upon drawing approval.

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Special Requirements

Customization Services: Offer various customization options.

Logo Printing (brand recognition).

Color Customization (e.g., black, blue, red, white, etc.).

Grease Injector (for emergency lubrication).

Handwheel Type (with/without handle), chosen based on available space.

Common Applications for Valve Gearbox
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Chemical Industry

Valve gearboxes are vital for providing the necessary torque to operate large valves handling corrosive materials, ensuring reliability and preventing leaks with corrosion-resistant designs.

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Construction Industry

Valve gearboxes are crucial for precisely adjusting heavy dampers and providing self-locking for solar panels, improving efficiency and control.

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Petroleum Industry

Valve gearboxes amplify torque for reliable valve operation in high-pressure pipelines, withstanding extreme conditions and providing emergency override.

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Metallurgy Industry

Valve gearboxes ensure precise control of valves and tools in harsh environments with high temperatures and debris, protecting actuators and minimizing downtime.

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Electricity Industry

Valve gearboxes enhance reliability and precision, providing the necessary torque for large steam valves and fine-tuning reflector positioning.

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Foodstuffs Industry

Valve gearboxes meet stringent hygiene standards, providing precise control for mixing and filling with food-grade materials and easy-clean designs.

Answers to Your Questions

Valve Gearbox Frequently Asked Questions

We have compiled a list of frequently asked questions to help you better understand valve gearboxes.

Find answers about torque transmission, compatibility, operation, and more.

If you can't find the information you need, our team of experts is ready to help.

Get an Instant Quote Now

What is advantage of JIMAI valve gearbox?

The JIMAI valve gearbox utilizes its own manufactured worm, gear, and gearbox housing, significantly ensuring the quality of the gearbox.

What is the extra service provided if choose JIMAI valve gearbox?

JIMAI can supply all model 3D files as well as 2D visualizations to assist clients in assessing whether the space is sufficient. Additionally, JIMAI can assist in printing stickers featuring your own logo to enhance your brand recognition.

What is the extra process method of valve gearbox comparing with others?

JIMAI valve gearbox undergoes nitriding treatment for the gearbox worm, which will improve the worm's durability to ensure it can withstand high operating frequencies.

What are the three type of valve gearbox?

JIMAI valve gearbox has three different type, the normal manual operated type, the valve gearbox with electric actuator type and also the valve gearbox with pipe network type.

What is main application of valve gearbox with electric actuator?

The main applications of valve gearboxes with electric actuators are ball valves or butterfly valves that require frequent opening and closing. With the assistance of valve gearboxes equipped with electric actuators, remote operation can be accomplished, thereby reducing labor costs.

What is main application of valve gearbox with pipe network?

The primary applications of valve gearboxes within pipe networks involve ball valves or butterfly valves that are installed underground or within horizontal spaces. Even though the valves are installed underground, the handwheel remains on the surface, ensuring ease of operation.

How to choose size of valve gearbox?

JIMAI provides a comprehensive output torque document for valve gearboxes, detailing the specific output torque for each model, from the smallest to the largest. This allows clients to easily compare valve torque with gearbox output torque, simplifying the selection process.

What is the extra accessory can be used?

Clients may opt for a limit switch box if they wish to monitor the open/close status remotely. Additionally, they have the option to select the lubricant injector, allowing them to apply lubrication without removing the cover.

What customized service for valve gearbox is provided?

JIMAI offers valve gearboxes with customizable body colors and also provides visible indicators equipped with degree scales. Furthermore, if clients prefer to utilize Chain to operate the valve transmission as a replacement for the handwheel, JIMAI can accommodate this request.

What is the special design of JIMAI valve gearbox?

The JIMAI valve gearbox employs a four-position opening design, resulting in a more secure connection structure and allowing for adjustable connection orientations. Additionally, the JIMAI valve gearbox features a self-locking mechanism, allowing it to secure the handwheel when the position is fixed.

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